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MIXI-CUT Cutting Guide

Complete guide for cutting MIXI-CUT timecode onto vinyl using a lathe cutting machine.

Overview

MIXI-CUT timecodes can be cut onto vinyl using any lathe cutting machine that accepts WAV audio input. The signal is designed to survive the physical limitations of the lathe-cut process while remaining decodable by any MIXI-CUT–compatible decoder.

Preparing the Signal

Generate the timecode

bash
# Standard DJ 12" — full side, 15 minutes
mixi-cut generate --preset dj-12inch --output side_a.wav

# Quick test — 60 seconds for iteration
mixi-cut generate --preset test-cut --output test.wav

# PHONO input — with RIAA pre-emphasis
mixi-cut generate --preset phono --output side_a_phono.wav

# 7" single — 45 RPM
mixi-cut generate --preset dj-7inch --output seven_inch.wav

Verify before cutting

Always verify the WAV file before sending it to the lathe:

bash
mixi-cut verify side_a.wav --strict

All checks should pass:

  • ✅ Stereo (2 channels)
  • ✅ Carrier frequency at 3000 Hz
  • ✅ Quadrature phase (L/R correlation ≈ 0)
  • ✅ Position encoding detected
  • ✅ Channel balance (±5%)
  • ✅ DC offset negligible
  • ✅ Lead-in present (≥1s)

Lathe Parameters

ParameterValueNotes
RPM33⅓Standard DJ speed
Groove spacing200 lines/inchWider than music vinyl for robustness
Cutting depthModerateDeeper = better SNR, but more wear
Level+3 dBThe signal is at -1.4 dBFS; boost slightly
ChannelsStereoBoth channels are required
RIAAOFF (default)Unless using --riaa preset

For different formats

FormatRPMDurationGroove spacing
12" DJ33⅓15 min200 LPI
12" Extended33⅓20 min250 LPI (tighter)
7" Single454 min200 LPI
10"33⅓10 min200 LPI

Cutting Process

Step 1: Material selection

MaterialQualityCostRecommendation
PVCBest~8 EUR✅ Recommended for DJ use
PolycarbonateGood~5 EURGood for test cuts
PETFair~3 EURBudget option
LacquerExcellent~15 EURProfessional, but expensive

Step 2: Lathe setup

  1. Load the WAV file into the lathe's audio system
  2. Set groove spacing to 200 LPI
  3. Set cutting depth to moderate
  4. Set level to +3 dB from nominal
  5. Ensure stereo cutting head is calibrated

Step 3: Test cut

Before cutting a full side:

  1. Cut a 60-second test (mixi-cut generate --preset test-cut)
  2. Play back on a turntable
  3. Check decoder locks within 2-3 seconds
  4. Verify position encoding is readable

Step 4: Full cut

  1. Start with the needle at the outer groove
  2. The 2-second lead-in silence allows needle placement
  3. Cut the full duration
  4. The 1-second lead-out provides a clean ending

Playback Testing

Required equipment

  • DJ turntable (Technics SL-1200 recommended)
  • DJ cartridge (Ortofon Concorde, Shure M44-7, or similar)
  • Audio interface with LINE input (or PHONO if using --riaa)
  • MIXI-CUT decoder software

Testing procedure

  1. Place the stylus in the lead-in groove
  2. Start the turntable
  3. The decoder should lock within 2-3 seconds
  4. Verify:
    • Speed reads 1.000x ±0.005
    • Lock quality > 0.8
    • Position increases monotonically
  5. Test scratch response:
    • Forward/back scratch → speed should follow
    • Stop → speed should reach 0 within 3ms
    • Backspin → speed should go negative

Troubleshooting

ProblemPossible causeSolution
No lockWrong input (PHONO vs LINE)Check audio routing
Lock but wrong speedRPM mismatchVerify turntable is at 33⅓
DropoutsGroove damage or dustClean vinyl, check stylus
Position errorsSevere groove noiseRe-cut with deeper groove
Only one channelStylus alignmentCheck cartridge mounting

Quality Benchmarks

After cutting, the playback signal should achieve:

MetricTargetAcceptable
Lock quality> 0.9> 0.7
Speed accuracy±0.005x±0.02x
Position error< 10 ms< 50 ms
SNR> 20 dB> 12 dB
Lock time< 2s< 5s

Services

ServiceLocationNotes
VinylifyEUCustom vinyl, single copies
Rand MuzikUKSpecializes in lathe cuts
Lathe-Cut RecordsUSGood for small runs

Note: When ordering, specify "Stereo WAV, no processing, cut flat (no RIAA)" unless you generated with --riaa.

Cost Analysis

ItemMIXI-CUTSerato CV02
Vinyl cost~8 EUR (single cut)~40 EUR (retail)
Signal qualityOptimized for lathe cutOptimized for pressing
AvailabilityGenerate + cut anytimeBuy from dealer
CustomizationFull controlNone
ReplacementRe-cut at willBuy new

Released under the MIT License.